Save Energy With herborner’s Efficient Permanent Magnet Pump Motors

Save energy each step of the way with herborner’s innovative and energy-efficient permanent magnet pump motors. Discover what separates herborner from the rest in this case study from the herborner official website.

 NEW, TRENDSETTING MOTOR TECHNOLOGY WITH ENERGY EFFICIENCY IE5

With the use of IE5 motors, Herborner Pumpentechnik is bringing in a new era of energy efficiency in the world of pump technology: PM motors (permanent magnet motors) of energy class IE5 reduce the losses compared to IE4 motors by a further 20%, all while improving efficiency by up to 13% in the process.

MORE PERFORMANCE, LESS COSTS!

The new technology of PM motors (synchronous motors) gives you three decisive benefits:

  • Better performance through excellent levels of efficiency
  • Lower operating costs due to high energy savings
  • Higher profitability thanks to energy savings and lower operating costs
  • Reduced CO2 emissions due to lower power consumption

BENEFIT FROM TOMORROW’S TECHNOLOGY TODAY!

PM motors have already reached the efficiencies that will soon be required by law and consistently achieve motor efficiencies that comply with the highest currently achievable efficiency class: IE5.

OPTIMALLY SUITED FOR SWIMMING POOL TECHNOLOGY

PM motors are ideally suited for use in swimming pool technology because the frequency converters needed to operate the PM motors are already being widely used in this field. Benefit from a more efficient, frequency regulated and therefore process-optimized drive system for your swimming pool circulation pumps.

With the new technology, Herborner Pumpentechnik has been successful in greatly minimizing drive losses.

The specified efficiency standards that motors will have to comply with depending on category in accordance with the IEC code are IE3 or IE2 with frequency converter. PM motors have an efficiency of IE5!

ENERGY CLASSIFICATION OF ELECTRIC MOTORS

EFFICIENCY COMPARISON IE2 – IE3 – IE4 – IE5 FOR 4-POLE MOTORS

HIGHEST EFFICIENCY: ADVANTAGES COMPARED TO ASYNCHRONOUS MOTORS

In comparison with the asynchronous motors that are still frequently used in swimming pool technology, the synchronous motor (PM motor) has clear advantages. This is because asynchronous motors have a lower efficiency than synchronous motors due to rotor slippage. The smaller the asynchronous motor, the higher the losses and thus the worse the efficiency.

In these applications, PM motors are the optimum alternative which is demonstrated most clearly in the night-time energy reduction in swimming pools. Thus, asynchronous motors significantly lose efficiency in speed reduction, while PM motors retain the efficiency advantage and thus have considerable energetic advantages over asynchronous motors.

The pump curve shown in the diagram with 3 kW drive output compares the electrical power consumption (efficiency) of the PM motor with an asynchronous motor. The PM motor has a considerably lower power consumption.

AN INVESTMENT THAT QUICKLY PAYS OFF!

At today’s high energy costs, the higher investment into this profitable technology pays off rapidly. With a pump life in swimming pool systems of 8,000 hours per year, the high investment is easily amortized in less than 1.5 years (depending on the motor power and duty point).


If you have any questions about hernorner pumps or the energy savings they can provide, contact Aquify today.

This blog was written by and originally published by herborner on their website.

What the department of energy’s 2020 regulations mean for the aquatics recreation industry

The Department of Energy (DOE) has announced new standards and regulations for pumps and other industrial equipment which is officially effective as of January 27, 2020. How will these new regulations affect aquatics recreation industry?

The Amended Energy Policy and Conservation Act

In 2011, the DOE initiated efforts to develop a standard of energy conservation for pumps and now these efforts have resulted in an amendment to The Energy Policy and Conservation Act (EPCA) of 1975. Pact C of Title III establishes the “Energy Conservation Program for Certain Industrial Equipment,” which now includes pumps.

Though this effectively went into action on March 28, 2016, compliance was required on and after January 27th of this year. 

The scope of the standard—involving pumps—includes end suction, close-coupled pumps. This means the herborner.F-N series falls within and now meets the standard.

 

Establishing the Pump Energy Index and Efficiency Requirements

To Establish baseline pump efficiency requirements, pump data was collected from various manufacturers. The pump data submitted was flow, head, power, and efficiency, and the DOE used this information to determine the new baseline standards and life cycle cost (LCC) analysis.

The results of this data collection was a brand-new metric established by the DOE: the Pump Energy Index (PEI). Within that metric are two types: 

  • PEICL (constant load): Applies to pumps sold without continuous or noncontinuous controls. 
  • PEIVL (variable load): Applies to pumps sold with either continuous or noncontinuous controls.

If a pump’s PEI is greater than 1.00, that pump consumes more energy than allowed by the DOE’s energy conservation standard—this means it does not comply with the new laws. A value less than 1.00 indicates that the pump consumes less energy than the level required and is compliant.

 

Herborner Pumps Meet the New Standard

Herborner.F-N Series

All pumps of the F-N series have been tested regarding the new regulation and are compliant with the new standards. The F-N series meets and exceeds the requirements set by the DOE with a PEI value less than 1.00.

Herborner.X-N Series

Due to its different and unique design, the pumps of the X-N series do not fall under the scope of the DOE requirements. Nevertheless, even with the losses of the integrated filter strainer, the herborner.X-N pumps have excellent energy efficiencies and nearly all pumps of this range have a PEI value of less than 1.00 and therefore would meet the DOE requirements.

With herborner X-N pumps, you don’t only save energy and maintenance costs, but also space and additional plumbing.

As the standards and regulations change, herborner pumps change with them and continue to not only meet them but exceed them.

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